AISI304
Date:2019-11-20 Click:45966
Stainless Steel - Grade 304 (UNS S30400)
Background
Grade 304 is the standard "18/8" stainless; it is the most versatile and most widely used stainless steel, available in a wider range of products, forms and finishes than any other. It has excellent forming and welding characteristics. The balanced austenitic structure of Grade 304 enables it to be severely deep drawn without intermediate annealing, which has made this grade dominant in the manufacture of drawn stainless parts such as sinks, hollow-ware and saucepans. For these applications it is common to use special "304DDQ" (Deep Drawing Quality) variants. Grade 304 is readily brake or roll formed into a variety of components for applications in the industrial, architectural, and transportation fields. Grade 304 also has outstanding welding characteristics. Post-weld annealing is not required when welding thin sections.
Grade 304L, the low carbon version of 304, does not require post-weld annealing and so is extensively used in heavy gauge components (over about 6mm). Grade 304H with its higher carbon content finds application at elevated temperatures. The austenitic structure also gives these grades excellent toughness, even down to cryogenic temperatures.
Typical compositional ranges for grade 304 stainless steels are given in table 1.
Table 1. Composition ranges for 304 grade stainless steel
Grade |
C |
Mn |
Si |
P |
S |
Cr |
Mo |
Ni |
N |
|
304 |
min. Max. |
- 0.08 |
- 2.0 |
- 0.75 |
- 0.045 |
- 0.030 |
18.0 20.0 |
- |
8.0 10.5 |
- 0.10 |
304L |
min. Max. |
- 0.030 |
- 2.0 |
- 0.75 |
- 0.045 |
- 0.030 |
18.0 20.0 |
- |
8.0 12.0 |
- 0.10 |
304H |
min. Max. |
0.04 0.10 |
- 2.0 |
- 0.75 |
-0.045 |
- 0.030 |
18.0 20.0 |
- |
8.0 10.5 |
- |
Typical mechanical properties for grade 304 stainless steels are given in table 2.
Table 2. Mechanical properties of 304 grade stainless steel
Grade |
Tensile Strength (MPa) min |
Yield Strength 0.2% Proof (MPa) min |
Elongation (% in 50mm) min |
Hardness |
|
Rockwell B (HR B) max |
Brinell (HB) max |
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304 |
515 |
205 |
40 |
92 |
201 |
304L |
485 |
170 |
40 |
92 |
201 |
304H |
515 |
205 |
40 |
92 |
201 |
304H also has a requirement for a grain size of ASTM No 7 or coarser. |
Typical physical properties for annealed grade 304 stainless steels are given in table 3.
Table 3. Physical properties of 304 grade stainless steel in the annealed condition
Grade |
Density (kg/m3) |
Elastic Modulus (GPa) |
Mean Coefficient of Thermal Expansion (μm/m/°C) |
Thermal Conductivity (W/m.K) |
Specific Heat 0-100°C (J/kg.K) |
Electrical Resistivity (nΩ.m) |
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0-100°C |
0-315°C |
0-538°C |
at 100°C |
at 500°C |
|||||
304/L/H |
8000 |
193 |
17.2 |
17.8 |
18.4 |
16.2 |
21.5 |
500 |
720 |
Grade Specification Comparison
Approximate grade comparisons for 304 stainless steels are given in table 4.
Table 4. Grade specifications for 304 grade stainless steel
Grade |
UNS No |
Old British |
Euro norm |
Gb |
Japanese JIS |
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BS |
En |
No |
Name |
||||
304 |
S30400 |
304S31 |
58E |
1.4301 |
X5CrNi18-10 |
0Cr18Ni9 |
SUS 304 |
304L |
S30403 |
304S11 |
- |
1.4306 |
X2CrNi19-11 |
00Cr18Ni10 |
SUS 304L |
304H |
S30409 |
304S51 |
- |
1.4948 |
X6CrNi18-11 |
1Cr18Ni9 |
- |
These comparisons are approximate only. The list is intended as a comparison of functionally similar materials not as a schedule of contractual equivalents. If exact equivalents are needed original specifications must be consulted. |
Possible alternative grades to grade 304 stainless steels are given in table 5.
Table 5. Possible alternative grades to 304 grade stainless steel
Grade |
Why it might be chosen instead of 304 |
301L |
A higher work hardening rate grade is required for certain roll formed or stretch formed components. |
302HQ |
Lower work hardening rate is needed for cold forging of screws, bolts and rivets. |
303 |
Higher machinability needed, and the lower corrosion resistance, formability and weld ability are acceptable. |
316 |
Higher resistance to pitting and crevice corrosion is required, in chloride environments |
321 |
Better resistance to temperatures of around 600-900°C is needed…321 has higher hot strength. |
3CR12 |
A lower cost is required, and the reduced corrosion resistance and resulting discoloration are acceptable. |
430 |
A lower cost is required, and the reduced corrosion resistance and fabrication characteristics are acceptable. |
Excellent in a wide range of atmospheric environments and many corrosive media. Subject to pitting and crevice corrosion in warm chloride environments, and to stress corrosion cracking above about 60°C. Considered resistant to potable water with up to about 200mg/L chlorides at ambient temperatures, reducing to about 150mg/L at 60°C.
Heat Resistance
Good oxidation resistance in intermittent service to 870°C and in continuous service to 925°C. Continuous use of 304 in the 425-860°C range is not recommended if subsequent aqueous corrosion resistance is important. Grade 304L is more resistant to carbide precipitation and can be heated into the above temperature range.
Grade 304H has higher strength at elevated temperatures so is often used for structural and pressure-containing applications at temperatures above about 500°C and up to about 800°C. 304H will become sensitized in the temperature range of 425-860°C; this is not a problem for high temperature applications, but will result in reduced aqueous corrosion resistance.
Solution Treatment (Annealing) - Heat to 1010-1120°C and cool rapidly. These grades cannot be hardened by thermal treatment.
Excellent weld ability by all standard fusion methods, both with and without filler metals. AS 1554.6 pre-qualifies welding of 304 with Grade 308 and 304L with 308L rods or electrodes (and with their high silicon equivalents). Heavy welded sections in Grade 304 may require post-weld annealing for maximum corrosion resistance. This is not required for Grade 304L. Grade 321 may also be used as an alternative to 304 if heavy section welding is required and post-weld heat treatment is not possible.
A "Ugima" improved machinability version of grade 304 is available in bar products. "Ugima" machines significantly better than standard 304 or 304L, giving higher machining rates and lower tool wear in many operations.
It is common for 304 and 304L to be stocked in "Dual Certified" form, particularly in plate and pipe. These items have chemical and mechanical properties complying with both 304 and 304L specifications. Such dual certified product does not meet 304H specifications and may be unacceptable for high temperature applications.
Typical applications include:
· Food processing equipment, particularly in beer brewing, milk processing & wine making.
· Kitchen benches, sinks, troughs, equipment and appliances
· Architectural paneling, railings & trim
· Chemical containers, including for transport
· Heat Exchangers
· Woven or welded screens for mining, quarrying & water filtration
· Threaded fasteners
· Springs
Stainless Steel - Grade 316L - Properties, Fabrication and Applications (UNS S31603)
Stainless Steel - Grade 321 (UNS S32100)
Background |
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Grades 321 and 347 are the basic austenitic 18/8 steel (Grade 304) stabilized by Titanium (321) or Niobium (347) additions. These grades are used because they are not sensitive to intergranular corrosion after heating within the carbide precipitation range of 425-850°C. Grade 321 is the grade of choice for applications in the temperature range of up to about 900°C, combining high strength, resistance to scaling and phase stability with resistance to subsequent aqueous corrosion. Grade 321H is a modification of 321 with a higher carbon content, to provide improved high temperature strength. A limitation with 321 is that titanium does not transfer well across a high temperature arc, so is not recommended as a welding consumable. In this case grade 347 is preferred - the niobium performs the same carbide stabilization task but can be transferred across a welding arc. Grade 347 is therefore the standard consumable for welding 321. Grade 347 is only occasionally used as parent plate material. Like other austenitic grades, 321 and 347 have excellent forming and welding characteristics, are readily brake or roll formed and have outstanding welding characteristics. Post-weld annealing is not required. They also have excellent toughness, even down to cryogenic temperatures. Grade 321 does not polish well, so is not recommended for decorative applications. Grade 304L is more readily available in most product forms, and so is generally used in preference to 321 if the requirement is simply for resistance to intergranular corrosion after welding. However 304L has lower hot strength than 321 and so is not the best choice if the requirement is resistance to an operating environment over about 500°C. |
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Key Properties |
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These properties are specified for flat rolled product (plate, sheet and coil) in ASTM A240/A240M. Similar but not necessarily identical properties are specified for other products such as pipe and bar in their respective specifications. CompositionTypical compositional ranges for grade 321 stainless steels are given in table 1. Table 1. Composition ranges for 321 grade stainless steel
Mechanical PropertiesTypical mechanical properties for grade 321 stainless steels are given in table 2. Table 2. Mechanical properties of 321 grade stainless steel
Physical PropertiesTypical physical properties for annealed grade 321 stainless steels are given in table 3. Table 3. Physical properties of 321 grade stainless steel in the annealed condition
Grade Specification ComparisonApproximate grade comparisons for 321 stainless steels are given in table 4. Table 4. Grade specifications for 321 grade stainless steel
Possible Alternative GradesPossible alternative grades to grade 321 stainless steels are given in table 5. Table 5. Possible alternative grades to 321 grade stainless steel
Corrosion ResistanceEquivalent to Grade 304 in the annealed condition, and superior if a weldment in these grades has not been post-weld annealed or if the application involves service in the 425-900°C range. Subject to pitting and crevice corrosion in warm chloride environments, and to stress corrosion cracking above about 60°C. Considered resistant to potable water with up to about 200mg/L chlorides at ambient temperatures, reducing to about 150mg/L at 60°C. Heat ResistanceGood oxidation resistance in intermittent service to 900°C and in continuous service to 925°C. These grades perform well in the 425-900°C range, and particularly where subsequent aqueous corrosive conditions are present. 321H has higher hot strength, and is particularly suitable for high temperature structural applications. Heat TreatmentSolution Treatment (Annealing) - heat to 950-1120°C and cool rapidly for maximum corrosion resistance. Stabilizing - heat to 870-900°C for 1 hour per 25mm of thickness and air cool. Stabilization is recommended for most severe service conditions (above 425°C) and particularly for material annealed at the upper side of the annealing temperature range. Stress Relief - Heat to 700°C for 1 to 2 hours and air cool. These grades cannot be hardened by thermal treatment. WeldingExcellent weld ability by all standard fusion methods, both with and without filler metals. AS 1554.6 pre-qualifies welding of 321 and 347 with Grade 347 rods or electrodes; high silicon version of 347 is also pre-qualified for welding of 321. |
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ApplicationsTypical applications include: • Aircraft exhaust manifolds • Expansion joints • Bellows • Furnace parts • Heating element tubing • Heat Exchangers • Woven or welded screens for high temperature mineral processing • Spiral Welded tube for burner pipes and flues |