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AISI304

Date:2019-11-20   Click:45966  

Stainless Steel - Grade 304 (UNS S30400)

Background


Grade 304 is the standard "18/8" stainless; it is the most versatile and most widely used stainless steel, available in a wider range of products, forms and finishes than any other. It has excellent forming and welding characteristics. The balanced austenitic structure of Grade 304 enables it to be severely deep drawn without intermediate annealing, which has made this grade dominant in the manufacture of drawn stainless parts such as sinks, hollow-ware and saucepans. For these applications it is common to use special "304DDQ" (Deep Drawing Quality) variants. Grade 304 is readily brake or roll formed into a variety of components for applications in the industrial, architectural, and transportation fields. Grade 304 also has outstanding welding characteristics. Post-weld annealing is not required when welding thin sections.

Grade 304L, the low carbon version of 304, does not require post-weld annealing and so is extensively used in heavy gauge components (over about 6mm). Grade 304H with its higher carbon content finds application at elevated temperatures. The austenitic structure also gives these grades excellent toughness, even down to cryogenic temperatures.

Composition

Typical compositional ranges for grade 304 stainless steels are given in table 1.

Table 1. Composition ranges for 304 grade stainless steel

Grade

C

Mn

Si

P

S

Cr

Mo

Ni

N

304

min.

Max.

-

0.08

-

2.0

-

0.75

-

0.045

-

0.030

18.0

20.0

-

8.0

10.5

-

0.10

304L

min.

Max.

-

0.030

-

2.0

-

0.75

-

0.045

-

0.030

18.0

20.0

-

8.0

12.0

-

0.10

304H

min.

Max.

0.04

0.10

-

2.0

-

0.75

-0.045

-

0.030

18.0

20.0

-

8.0

10.5

-

Mechanical Properties

Typical mechanical properties for grade 304 stainless steels are given in table 2.

Table 2. Mechanical properties of 304 grade stainless steel

Grade

Tensile Strength (MPa) min

Yield Strength 0.2% Proof (MPa) min

Elongation (% in 50mm) min

Hardness

Rockwell B (HR B) max

Brinell (HB) max

304

515

205

40

92

201

304L

485

170

40

92

201

304H

515

205

40

92

201

304H also has a requirement for a grain size of ASTM No 7 or coarser.

Physical Properties

Typical physical properties for annealed grade 304 stainless steels are given in table 3.

Table 3. Physical properties of 304 grade stainless steel in the annealed condition

Grade

Density (kg/m3)

Elastic Modulus (GPa)

Mean Coefficient of Thermal Expansion (μm/m/°C)

Thermal Conductivity (W/m.K)

Specific Heat 0-100°C (J/kg.K)

Electrical Resistivity (nΩ.m)

0-100°C

0-315°C

0-538°C

at 100°C

at 500°C

304/L/H

8000

193

17.2

17.8

18.4

16.2

21.5

500

720

Grade Specification Comparison

Approximate grade comparisons for 304 stainless steels are given in table 4.

Table 4. Grade specifications for 304 grade stainless steel

Grade

UNS No

Old British

Euro norm

Gb

Japanese JIS

BS

En

No

Name

304

S30400

304S31

58E

1.4301

X5CrNi18-10

0Cr18Ni9

SUS 304

304L

S30403

304S11

-

1.4306

X2CrNi19-11

00Cr18Ni10

SUS 304L

304H

S30409

304S51

-

1.4948

X6CrNi18-11

1Cr18Ni9

-

These comparisons are approximate only. The list is intended as a comparison of functionally similar materials not as a schedule of contractual equivalents. If exact equivalents are needed original specifications must be consulted.

Possible Alternative Grades

Possible alternative grades to grade 304 stainless steels are given in table 5.

Table 5. Possible alternative grades to 304 grade stainless steel

Grade

Why it might be chosen instead of 304

301L

A higher work hardening rate grade is required for certain roll formed or stretch formed components.

302HQ

Lower work hardening rate is needed for cold forging of screws, bolts and rivets.

303

Higher machinability needed, and the lower corrosion resistance, formability and weld ability are acceptable.

316

Higher resistance to pitting and crevice corrosion is required, in chloride environments

321

Better resistance to temperatures of around 600-900°C is needed…321 has higher hot strength.

3CR12

A lower cost is required, and the reduced corrosion resistance and resulting discoloration are acceptable.

430

A lower cost is required, and the reduced corrosion resistance and fabrication characteristics are acceptable.

Corrosion Resistance

Excellent in a wide range of atmospheric environments and many corrosive media. Subject to pitting and crevice corrosion in warm chloride environments, and to stress corrosion cracking above about 60°C. Considered resistant to potable water with up to about 200mg/L chlorides at ambient temperatures, reducing to about 150mg/L at 60°C.

Heat Resistance

Good oxidation resistance in intermittent service to 870°C and in continuous service to 925°C. Continuous use of 304 in the 425-860°C range is not recommended if subsequent aqueous corrosion resistance is important. Grade 304L is more resistant to carbide precipitation and can be heated into the above temperature range.

Grade 304H has higher strength at elevated temperatures so is often used for structural and pressure-containing applications at temperatures above about 500°C and up to about 800°C. 304H will become sensitized in the temperature range of 425-860°C; this is not a problem for high temperature applications, but will result in reduced aqueous corrosion resistance.

Heat Treatment

Solution Treatment (Annealing) - Heat to 1010-1120°C and cool rapidly. These grades cannot be hardened by thermal treatment.

Welding

Excellent weld ability by all standard fusion methods, both with and without filler metals. AS 1554.6 pre-qualifies welding of 304 with Grade 308 and 304L with 308L rods or electrodes (and with their high silicon equivalents). Heavy welded sections in Grade 304 may require post-weld annealing for maximum corrosion resistance. This is not required for Grade 304L. Grade 321 may also be used as an alternative to 304 if heavy section welding is required and post-weld heat treatment is not possible.

Machining

A "Ugima" improved machinability version of grade 304 is available in bar products. "Ugima" machines significantly better than standard 304 or 304L, giving higher machining rates and lower tool wear in many operations.

Dual Certification

It is common for 304 and 304L to be stocked in "Dual Certified" form, particularly in plate and pipe. These items have chemical and mechanical properties complying with both 304 and 304L specifications. Such dual certified product does not meet 304H specifications and may be unacceptable for high temperature applications.

Applications

Typical applications include:

·         Food processing equipment, particularly in beer brewing, milk processing & wine making.

·         Kitchen benches, sinks, troughs, equipment and appliances

·         Architectural paneling, railings & trim

·         Chemical containers, including for transport

·         Heat Exchangers

·         Woven or welded screens for mining, quarrying & water filtration

·         Threaded fasteners

·         Springs

Stainless Steel - Grade 316L - Properties, Fabrication and Applications (UNS S31603)

Background

Grade 316 is the standard molybdenum-bearing grade, second in importance to 304 amongst the austenitic stainless steels. The molybdenum gives 316 better overall corrosion resistant properties than Grade 304, particularly higher resistance to pitting and crevice corrosion in chloride environments.

Grade 316L, the low carbon version of 316 and is immune from sensitization (grain boundary carbide precipitation). Thus it is extensively used in heavy gauge welded components (over about 6mm). There is commonly no appreciable price difference between 316 and 316L stainless steel.

The austenitic structure also gives these grades excellent toughness, even down to cryogenic temperatures.

Compared to chromium-nickel austenitic stainless steels, 316L stainless steel offers higher creep, stress to rupture and tensile strength at elevated temperatures.

Key Properties

These properties are specified for flat rolled product (plate, sheet and coil) in ASTM A240/A240M. Similar but not necessarily identical properties are specified for other products such as pipe and bar in their respective specifications.

Composition

Table 1. Composition ranges for 316L stainless steels.

Grade

 

C

Mn

Si

P

S

Cr

Mo

Ni

N

316L

Min

-

-

-

-

-

16.0

2.00

10.0

-

Max

0.03

2.0

0.75

0.045

0.03

18.0

3.00

14.0

0.10

Mechanical Properties

Table 2. Mechanical properties of 316L stainless steels.

Grade

Tensile Str
(MPa) min

Yield Str
0.2% Proof
(MPa) min

Elong
(% in 50mm) min

Hardness

Rockwell B (HR B) max

Brinell (HB) max

316L

485

170

40

95

217

Physical Properties

Table 3. Typical physical properties for 316 grade stainless steels.

Grade

Density
(kg/m3)

Elastic Modulus
(GPa)

Mean Co-eff of Thermal Expansion (µm/m/°C)

Thermal Conductivity
(W/m.K)

Specific Heat 0-100°C
(J/kg.K)

Elec Resistivity
(nΩ.m)

0-100°C

0-315°C

0-538°C

At 100°C

At 500°C

316/L/H

8000

193

15.9

16.2

17.5

16.3

21.5

500

740

Grade Specification Comparison

Table 4. Grade specifications for 316L stainless steels.

Grade

UNS
No

Old British

Euro norm

Gb

Japanese
JIS

BS

En

No

Name

316L

S31603

316S11

-

1.4404

X2CrNiMo17-12-2

00Cr17Ni13Mo2

SUS 316L

Note: These comparisons are approximate only. The list is intended as a comparison of functionally similar materials not as a schedule of contractual equivalents. If exact equivalents are needed original specifications must be consulted.

Possible Alternative Grades

Table 5. Possible alternative grades to 316 stainless steel.

Grade

Why it might be chosen instead of 316?

317L

Higher resistance to chlorides than 316L, but with similar resistance to stress corrosion cracking.

Corrosion Resistance

Excellent in a range of atmospheric environments and many corrosive media - generally more resistant than 304. Subject to pitting and crevice corrosion in warm chloride environments, and to stress corrosion cracking above about 60°C. Considered resistant to potable water with up to about 1000mg/L chlorides at ambient temperatures, reducing to about 500mg/L at 60°C.

316 is usually regarded as the standard “marine grade stainless steel”, but it is not resistant to warm sea water. In many marine environments 316 does exhibit surface corrosion, usually visible as brown staining. This is particularly associated with crevices and rough surface finish.

Heat Resistance

Good oxidation resistance in intermittent service to 870°C and in continuous service to 925°C. Continuous use of 316 in the 425-860°C range is not recommended if subsequent aqueous corrosion resistance is important. Grade 316L is more resistant to carbide precipitation and can be used in the above temperature range. Grade 316H has higher strength at elevated temperatures and is sometimes used for structural and pressure-containing applications at temperatures above about 500°C.

Heat Treatment

Solution Treatment (Annealing) - Heat to 1010-1120°C and cool rapidly. These grades cannot be hardened by thermal treatment.

Welding

Excellent weld ability by all standard fusion and resistance methods, both with and without filler metals. Heavy welded sections in Grade 316 require post-weld annealing for maximum corrosion resistance. This is not required for 316L.

316L stainless steel is not generally weldable using oxyacetylene welding methods.

Machining

316L stainless steel tends to work harden if machined too quickly. For this reason low speeds and constant feed rates are recommended.

316L stainless steel is also easier to machine compared to 316 stainless steel due its lower carbon content.

Hot and Cold Working

316L stainless steel can be hot worked using most common hot working techniques. Optimal hot working temperatures should be in the range 1150-1260°C, and certainly should not be less than 930°C. Post work annealing should be carried out to induce maximum corrosion resistance.

Most common cold working operations such as shearing, drawing and stamping can be performed on 316L stainless steel. Post work annealing should be carried out to remove internal stresses.

Hardening and Work Hardening

316L stainless steel does not harden in response to heat treatments. It can be hardened by cold working, which can also result in increased strength.

Applications

Typical applications include:

         Food preparation equipment particularly in chloride environments.

         Pharmaceuticals

         Marine applications

         Architectural applications

         Medical implants, including pins, screws and orthopaedic implants like total hip and knee replacements

         Fasteners



Stainless Steel - Grade 321 (UNS S32100)

Background

Grades 321 and 347 are the basic austenitic 18/8 steel (Grade 304) stabilized by Titanium (321) or Niobium (347) additions. These grades are used because they are not sensitive to intergranular corrosion after heating within the carbide precipitation range of 425-850°C. Grade 321 is the grade of choice for applications in the temperature range of up to about 900°C, combining high strength, resistance to scaling and phase stability with resistance to subsequent aqueous corrosion.

Grade 321H is a modification of 321 with a higher carbon content, to provide improved high temperature strength.

A limitation with 321 is that titanium does not transfer well across a high temperature arc, so is not recommended as a welding consumable. In this case grade 347 is preferred - the niobium performs the same carbide stabilization task but can be transferred across a welding arc. Grade 347 is therefore the standard consumable for welding 321. Grade 347 is only occasionally used as parent plate material.

Like other austenitic grades, 321 and 347 have excellent forming and welding characteristics, are readily brake or roll formed and have outstanding welding characteristics. Post-weld annealing is not required. They also have excellent toughness, even down to cryogenic temperatures. Grade 321 does not polish well, so is not recommended for decorative applications.

Grade 304L is more readily available in most product forms, and so is generally used in preference to 321 if the requirement is simply for resistance to intergranular corrosion after welding. However 304L has lower hot strength than 321 and so is not the best choice if the requirement is resistance to an operating environment over about 500°C.

Key Properties

These properties are specified for flat rolled product (plate, sheet and coil) in ASTM A240/A240M. Similar but not necessarily identical properties are specified for other products such as pipe and bar in their respective specifications.

Composition

Typical compositional ranges for grade 321 stainless steels are given in table 1.

Table 1. Composition ranges for 321 grade stainless steel

Grade

C

Mn

Si

P

S

Cr

Mo

Ni

N

Other

321

min.

max

-

0.08

2.00

0.75

0.045

0.030

17.0

19.0

-

9.0

12.0

0.10

Ti=5(C+N)

0.70

321H

min.

max

0.04

0.10

2.00

0.75

0.045

0.030

17.0

19.0

-

9.0

12.0

-

Ti=4(C+N)

0.70

347

min.

max

0.08

2.00

0.75

0.045

0.030

17.0

19.0

-

9.0

13.0

-

Nb=10(C+N)

1.0

Mechanical Properties

Typical mechanical properties for grade 321 stainless steels are given in table 2.

Table 2. Mechanical properties of 321 grade stainless steel

Grade

Tensile Strength (MPa) min

Yield Strength 0.2% Proof (MPa) min

Elongation (% in 50mm) min

Hardness

Rockwell B (HR B) max

Brinell (HB) max

321

515

205

40

95

217

321H

515

205

40

95

217

347

515

205

40

92

201

321H also has a requirement for a grain size of ASTM No 7 or coarser.

Physical Properties

Typical physical properties for annealed grade 321 stainless steels are given in table 3.

Table 3. Physical properties of 321 grade stainless steel in the annealed condition

Grade

Density (kg/m3)

Elastic Modulus (GPa)

Mean Coefficient of Thermal Expansion (μm/m/°C)

Thermal Conductivity (W/m.K)

Specific Heat 0-100°C (J/kg.K)

Electrical Resistivity (nΩ.m)

0-100°C

0-315°C

0-538°C

at 100°C

at 500°C

321

8027

193

16.6

17.2

18.6

16.1

22.2

500

720

Grade Specification Comparison

Approximate grade comparisons for 321 stainless steels are given in table 4.

Table 4. Grade specifications for 321 grade stainless steel

Grade

UNS No

Old British

Euro norm

Gb

Japanese JIS

BS

En

No

Name

321

S32100

321S31

58B, 58C

1.4541

X6CrNiTi18-10

0Cr18Ni11Ti

SUS 321

321H

S32109

321S51

-

1.4878

X10CrNiTi18-10

1Cr18Ni9Ti

SUS 321H

347

S34700

347S31

58G

1.4550

X6CrNiNb18-10

1Cr18Ni11Nb

SUS 347

These comparisons are approximate only. The list is intended as a comparison of functionally similar materials not as a schedule of contractual equivalents. If exact equivalents are needed original specifications must be consulted.

Possible Alternative Grades

Possible alternative grades to grade 321 stainless steels are given in table 5.

Table 5. Possible alternative grades to 321 grade stainless steel

Grade

Why it might be chosen instead of 321

304L

The requirement is for resistance to intergranular corrosion, not for high temperature strength

3CR12

Only mild "high temperature" environment is present… up to about 600°C.

304H

Only mild "high temperature" environment is present… up to about 800°C.

310

The temperature of the operating environment is up to about 1100°C - too high for 321 or 321H.

S30815

(253MA)

The temperature of the operating environment is up to about 1150°C- too high for 321 or 321H.

Corrosion Resistance

Equivalent to Grade 304 in the annealed condition, and superior if a weldment in these grades has not been post-weld annealed or if the application involves service in the 425-900°C range. Subject to pitting and crevice corrosion in warm chloride environments, and to stress corrosion cracking above about 60°C. Considered resistant to potable water with up to about 200mg/L chlorides at ambient temperatures, reducing to about 150mg/L at 60°C.

Heat Resistance

Good oxidation resistance in intermittent service to 900°C and in continuous service to 925°C. These grades perform well in the 425-900°C range, and particularly where subsequent aqueous corrosive conditions are present. 321H has higher hot strength, and is particularly suitable for high temperature structural applications.

Heat Treatment

Solution Treatment (Annealing) - heat to 950-1120°C and cool rapidly for maximum corrosion resistance.

Stabilizing - heat to 870-900°C for 1 hour per 25mm of thickness and air cool. Stabilization is recommended for most severe service conditions (above 425°C) and particularly for material annealed at the upper side of the annealing temperature range.

Stress Relief - Heat to 700°C for 1 to 2 hours and air cool.

These grades cannot be hardened by thermal treatment.

Welding

Excellent weld ability by all standard fusion methods, both with and without filler metals. AS 1554.6 pre-qualifies welding of 321 and 347 with Grade 347 rods or electrodes; high silicon version of 347 is also pre-qualified for welding of 321.

Applications

Typical applications include:

         Aircraft exhaust manifolds

         Expansion joints

         Bellows

         Furnace parts

         Heating element tubing

         Heat Exchangers

         Woven or welded screens for high temperature mineral processing

         Spiral Welded tube for burner pipes and flues